Annual electricity saving from one compressed-air control retrofit at a SA gold mine.
Peak load shaved off the same site's compressor demand profile during evening tariff windows.
Multiplier on those numbers if the same retrofit ran on today's PGM concentrator electricity bill.
Each item is genuinely smart — embedded electronics, IO-Link or wireless backhaul, native UVIX integration. Buy one for a single line, scale to a plant later.
Modular pneumatic valve island. Each coil reports current draw, response time, switching count, and temperature — flagging worn coils, sticking spools, and hot-running solenoids before they fail.
Closed-loop pressure control in software. Sets, reads, and reports actual line pressure live. Replaces mechanical regulators where setpoints need to change per recipe or batch.
Compressed-air flow and dewpoint measurement on the same instrument. Quantify what your air dryer actually does — and prove it on a continuous record, not a once-a-year audit.
Browser-based dashboard, native mobile views, configurable alerts. The same platform Camozzi customers in Italy and Germany use — accessible to your maintenance team on a phone.
You don't need to gut your plant to go smart. The four building blocks each work standalone — and stack into a complete asset-monitoring system as you go.
Drop-in a Series D island and an FSX flow sensor on a problematic line. Connect to UVIX in an afternoon. See data the next shift.
Where you have variable-pressure recipes or batch changeovers, drop in a Series PRE. Setpoints follow the SCADA without retrofitting field instruments.
Once the first line proves out, the playbook is repeatable. UVIX rolls up — line, area, plant — without re-architecting.
Smart pneumatics aren't equally valuable everywhere. These are the four South African industries where the maths consistently works.
Compressor-air audits routinely find 25–40% loss to leaks and mis-set regulators. UVIX makes that loss visible and fixable.
High-cycle valves are the #1 unplanned-downtime cause. CoilVision flags failing coils 1,000 cycles before they stick.
Dewpoint excursions are a HACCP risk. FSX gives you the continuous proof-of-air-quality record auditors actually want.
Recipe-driven pressure control + traceable sensor data = qualification-grade air. Series PRE + UVIX is purpose-built for this.
We'll open the same dashboard real plants run. 20 minutes, browser tab, no commitment.